Filename: 2005 Pontiac GTO Exhaust System Installation Pdf
Language: English
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BORLA PERFORMANCE INDUSTRIES 5901 Edison Dr. Oxnard, Ca. 93033 TITLE: 2005 Pontiac GTO Installation In-structions PART NO. A-35297 Page 1 of 4 2005 Pontiac GTO Exhaust System Installation … Thank you for purchasing a Borla Performance Cat-Backâ„¢ Exhaust System. Borla Performance Cat-Backâ„¢ Exhaust System (Part number 140165) has been designed for 2005 Pontiac GTO equipped with a 6.0L V8 engine and automatic or manual transmissions. Borla Performance Industries recommends that an exhaust shop or professional after market parts …
Caution!!! Never work on a hot exhaust system. Serious injury in the form of burns can result If the vehicle has been in use and the exhaust system is hot, allow vehicle to cool for at least 1 hour. Always wear eye protection when working under any vehicle. Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Cat-Back â„¢ Exhaust System. Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been done, you may begin the removal of your old exhaust system from your vehicle. Note: Before removing the original exhaust system from your vehicle, please compare the parts you have received with the bill of materials provided on the previous page to assure that you have all the parts necessary for the installation of your new Borla Performance Cat-Back â„¢ Exhaust System. Original Exhaust System Removal Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble. 1. Unbolt the flange shown in figure 1 located behind the catalytic converter. 2. Lubricate all the hangers and rubber isolators as the ones shown in figure 2. 3. Using a muffler stand or an additional person to hold the original exhaust up in place, remove all the hangers from the rubber isolators and then remove the exhaust system as shown in figure 3 from the vehicle. Borla Performance Cat-Backâ„¢ Exhaust System Installation 1. Using the original gasket, place the x-pipe assembly up into position as shown in figure 4. Using the hardware supplied, secure the flange hand tight. 2. Place a clamp over the expanded ends of both left and right extension pipes and set them each into position as shown in figure 5 making sure to install the hangers into the rubber isolators. Figure 1 Figure 2 Figure 3 Figure 4 Warning: Use extreme caution during installation. Torque all fasteners according to manufacturer’s torque values and tightening sequence. DO NOT use air impact tools to tighten fasteners on Borla Performance Exhaust Systems. Use of such tools may result in bent flanges or gasket contact areas leading to exhaust leaks.
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