Filename: CHEVROLET HHR AND COBALT SS, SATURN ION ION REDLINE, PONTIAC PURSUIT, PONTIAC G5 INSTALLATION STEPS
Language: English
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INSTALLATION STEPS
www.bigcountryauto.com/bcProductos/manuales/6511447-e.pdf
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HHR & PONTIAC G5. (BOTH SIDES). ENLARGE HOLE ON. COBALT, PURSUIT AND ION. (MUST DRILL HOLES FOR. SS MODELS, & PONTIAC G5) ...
- LOWER EXHAUST
INSTALLATION STEPS
1) Drop muffler and tailpipe by removing all rubber isolators, behind rear axle, off of hangers. There will be (2) or (3)
depending on vehicle. On Ion Redline rearward isolator hanger needs to be bent down slightly for fastener clearance.
2) Install rearward fasteners. On cobalt, pursuit, and Ion vehicles it will be necessary to drill both rear holes. Use
rearmost slot that does not go all the way through frame as guide to drill clearance hole for 1/2" bolts. On HHR it is
necessary to enlarge rearmost slot on passenger side only. Fishwire 1/2" carriage bolts and blocks through access
slots in bottom of frame both sides.
3) Install forward fasteners both sides. Insert carriage bolts and blocks into access slot and drop back down through slot
making sure block spans both sides of slot.
4) While holding muffler down slide hitch up and over muffler into place making sure that you do not push fasteners
back up into frame. Install hex flange nuts on all (4) bolts and do not tighten.
5) Before tightening bolts slide hitch over towards the passenger's side and up
against trunk pan. While holding hitch against trunk pan tighten bolts.
6) Torque all 1/2" fasteners to 75 lb-ft.
7) Reinstall muffler isolator hangers.
PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE THAT ALL FASTENERS
ARE TIGHT AND THAT ALL STRUCTURAL COMPONENTS ARE SOUND.
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